Brickwood Box Project
I have taken a few months to get started on this. First trying to get all materials locally, but I ended up buying from Harbinson Walker, which are in the same state (FL), just not local.
I started by reading the manual of instructions and lots of questions. I swear, I asked (and continue to ask) in the BrickWood forum anything that came to mind.
We already had a concrete slab created for this a while back. The slab had been made with rebars and high strength concrete, so it was perfect.
The first thing we did was to build the frame for the insulation slab and the foam. That is as far as we got because we were waiting on materials. BTW, the 6" cinderblock does not seem to be a common size here in Miami, FL, so it took me a bit to get them. Even the bolts and nuts from the essential package (sold for this project) were late. Another thing we did was to drive 4 rebars through the existing concrete slab.
Everything arrived the same week. So, we just got started this month (July 2021)
7/10/2021 - We made the insulation slab using the bolts and nuts as indicated. When we finish filling t with the fiber mix, and because we were already dirty, we filled a few cinderblocks with the insulation mix (5:1 perlite/portland). This had to cure for a few days, but it would not be until the following week when we could continue.
7/17/2021 - The second thing we did was to start to the actual box on the existing slab. We put the first row of cinderblocks according to instructions, piling the rows to the side first, marking the footprint of the cinderblocks, etc. We did not fill anything up, just used the mortar mix to put them in place.
7/18/2021 - We filled the first row of cinderblocks as needed and placed the second row of cinderblocks. Again, we did not fill them. Mostly because it took us a long time to put the rows and level them right, left, up, and down. The mortar flattens out with the weight of the cinderblock, and we needed to work slowly.
So far that is all we have done. We will be filling up the cinderblocks this week, some with insulation, some with concrete mix. After that, we will wait until we get the lower oven package because we will need to put the fireguards before we attempt to move the concrete slab onto place. I have not yet figure out how we will lift that heavy thing from the garage.
I am thinking possible of attachments or improvements to the box. Most BBQ grills have a lid to it. I am wondering if there was a lid or something we could use for this purpose. large BBQs also have something to raise or lower either the actual cooking grill or the charcoal. I imagine this attachment to raise or lower can make use of the hitches or holes where the conduits are.
I will report this weekend when we fill in the cinderblocks, but that is as far as we can go. Without the fireguards, we cannot place the lower oven firebrick because the fireguards go behind them.
A couple of questions:
Is there a way to make the box higher? One thing I noticed is that the box is very low. I was wondering if it had not been better to put another concrete slab on top of the one I already had. As it stands, the two rows of cinderblock add up to 16“ (2x 8” cinderblocks plus mortar). That tells me the entire thing will be about 32” tall. That seems a bit short to me.
Has anyone had any problems with water going through the openings? The critters mesh will stop little animals but will not stop water going in and out the other side. I am thinking thunderstorms with water that rains sideways. Perhaps a little door to protect the sand between firebricks and also the actual firebricks. I will be placing a firebrick there to not leave it at level, but I do not know how the mortar reacts with heat and water.
I suppose that is all for now. I will attach pics later.